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Hole Extrusions--Part 1

By: Peter Ulintz

Saturday, October 1, 2011
 

 Fig. 1
A hole extrusion may be designed into a metal stamping for any number of reasons. The inside diameter of an extrusion may serve as a bearing surface, a pivot point or an interface for a press-fit with another component. Most often, hole extrusions find use as screw attachments, usually cut or formed with threading taps or self-tapping screws.

Some people incorrectly refer to deep-drawn hole-tapping features as extrusions. The deep-drawn features are produced by gathering a predetermined volume of material into a bubble, then incrementally reducing the outside diameter while simultaneously increasing the wall height through multiple redraw stations. Depending on the process design, deep-drawn features can have wall thicknesses that are less than, equal to or greater than the original sheetmetal thickness. They also can achieve greater wall heights than possible with hole extrusions.

Hole extrusions start with a punched hole in a flat surface of the sheetmetal. Then an extruding punch expands the hole to the required ID, usually in one hit. The extrusion wall height is the result of the punched hole diameter, the edge quality of the punched hole, the diameter of the extrusion and the amount of allowable wall thinning.

Consider, for example, a hole extrusion designed as a bearing hub in a 3.0-mm-thick part (Fig. 1). The product designer requires an 8.2-mm ID and a minimum wall thickness of 1.5 mm., with a minimum 3.0-mm extrusion height (h). Is it possible?

 Fig. 2
To approximate extrusion height, apply the constancy-of-volume rule: “Material volume is neither created nor destroyed by deformation.” This is analogous to forming a hamburger—squeezing the patty reduces its thickness and increases its diameter. The volume of beef doesn’t change; the material is merely displaced or rearranged. The same holds true for hole extrusions—as the extruded wall thickness decreases, wall height increases.

Using the constancy-of-volume rule, calculate the volume of material (VM) available to work with:

VM =[(½ A)2 - (½ B)2] π t, where:

A, inside diameter of the extrusion; B, punched hole diameter; t, material thickness.

Assuming the smallest possible hole diameter that can be punched in the workpiece is equal to the material thickness:

VM = [(8.2/2)2 - (3.0/2)2] π3.0

= 137.225 mm3

To determine the volume of the extrusion (VE), we treat this as a cylinder with open ends and a constant wall thickness:

VE = [(½ D)2 - (½ A)2] πh

The outside diameter of the extrusion (D) is equal to the inside diameter plus two-times the wall thickness, or 11.2 mm. The desired height (h) of the extrusion is 3.0 mm.

VE = [(11.2/2)2 - (8.2/2)2]  π 3.0

= 137.131 mm3

If VM > VE, there is enough material volume to form the extrusion. In this case, VM slightly exceeds VE, so the height of the extrusion can be made greater than 3.0 mm. If the resulting extrusion height were too high, simply reduce VM by increasing the diameter of the punched hole.

  Fig. 3
Once the correct volume of material has been established, the quality of the punched hole becomes a prime concern. All hole extrusions start as hole expansions (Fig. 2), where a punch is forced into a blanked hole, causing a circumferential elongation or stretching of the cut edge. Absolute values of expansion limits depend on the material, tool design, lubrication and edge quality of the punched hole. Fig. 3, illustrates the negative impact that cutting-edge damage can have on hole expansion and hole extruding.

If the amount of stretching required to form the hole extrusion exceeds the residual stretchability of the cut edge after punching, consider of one several options available for restoring edge stretchability:

• Improve the quality of the original cutting operation;

• An additional cut of higher quality; or

• A shaved cut and deburred break edge.

Next month I’ll present some proven hole-punching methods and extrusion-punch designs for forming extruded holes in sheetmetal stampings. MF

 

Related Enterprise Zones: Tool & Die


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Hello everyone , i am here to give my testimony about a herbal doctor called sabo, I was heartbroken because i had very small penis, not nice to satisfy a woman, i have been in so many relationship, but cut off because of my situation, i have used so many product which doctors prescribe for me, but none could offer me the help i searched for. i saw some few comments on the internet about this specialist called Dr, sabo and decided to email him on his email i saw on the internet,(saboherbalmedicine@gmail.com) so I decided to give his herbal product a try. i emailed him and he got back to me, he gave me some comforting words with his herbal product for Penis Enlargement, Within 3 week of it, i began to feel the enlargement of my penis, " and now it just 4 weeks of using his products my penis is about 9 inches longer, and i had to settle out with my Ex girlfriend Jane, i was surprised when she said that she is satisfied with my sex and i have got a large penis. Am so happy, thanks to Dr sabo I also learn that Dr sabo also help with Breast Enlargement Hips and Bums Enlargement etc.. If you are in any situation with a little Penis, weak ejaculation, small breast_hips_bums do get to Dr sabo now for help on his email via (saboherbalmedicine@gmail.com) or call his mobile line +2348074412569 Thanks and may God bless You.

Posted by: Isiah fred on 10/25/2019 11:47:31 PM
Hello everyone , i am here to give my testimony about a herbal doctor called sabo, I was heartbroken because i had very small penis, not nice to satisfy a woman, i have been in so many relationship, but cut off because of my situation, i have used so many product which doctors prescribe for me, but none could offer me the help i searched for. i saw some few comments on the internet about this specialist called Dr, sabo and decided to email him on his email i saw on the internet,(saboherbalmedicine@gmail.com) so I decided to give his herbal product a try. i emailed him and he got back to me, he gave me some comforting words with his herbal product for Penis Enlargement, Within 3 week of it, i began to feel the enlargement of my penis, " and now it just 4 weeks of using his products my penis is about 9 inches longer, and i had to settle out with my Ex girlfriend Jane, i was surprised when she said that she is satisfied with my sex and i have got a large penis. Am so happy, thanks to Dr sabo I also learn that Dr sabo also help with Breast Enlargement Hips and Bums Enlargement etc.. If you are in any situation with a little Penis, weak ejaculation, small breast_hips_bums do get to Dr sabo now for help on his email via (saboherbalmedicine@gmail.com) or call his mobile line +2348074412569 Thanks and may God bless You.

Posted by: liz brenda on 10/25/2019 9:55:53 PM
I am so happy to be out here sharing this remarkable, awesome Testimony, Who will ever believe that a Herbs can cure 5years HERPES in my body. I am here to tell the news, do you need cure for HIV, Herpes (HSV1-2), Chlamydia,influenza pandemic, meningococcal meningitis Endometriosis, Diabetes, Vitiligo, Hepatitis, Norovirus and other deadly disease, What are you waiting for? Contact Dr. Akpan on akpanherbalhelp@gmail.com , I know very well that he can cure any type of disease, he cured my HERPES within 14 days. i was tested HSV negative after taking his Miracle Herbal Healing Medicine. I was cured last month and now am so happy, healthy and strong i never believe that i could be cured from this deadly so called HERPES, because haven spent so much on drugs without cure. that's why am posting this on the forum.Health is Wealth, Do not let anything stop you from having your precious life back again, i want anyone out there with any Disease or infection to contact him for he is a great man. akpanherbalhelp@gmail.com  or whatsapp him +2348143502763 ......  

Posted by: Isiah fred on 10/22/2019 12:58:15 AM
Hello everyone , i am here to give my testimony about a herbal doctor called sabo, I was heartbroken because i had very small penis, not nice to satisfy a woman, i have been in so many relationship, but cut off because of my situation, i have used so many product which doctors prescribe for me, but none could offer me the help i searched for. i saw some few comments on the internet about this specialist called Dr, sabo and decided to email him on his email i saw on the internet,(saboherbalmedicine@gmail.com) so I decided to give his herbal product a try. i emailed him and he got back to me, he gave me some comforting words with his herbal product for Penis Enlargement, Within 3 week of it, i began to feel the enlargement of my penis, " and now it just 4 weeks of using his products my penis is about 9 inches longer, and i had to settle out with my Ex girlfriend Jane, i was surprised when she said that she is satisfied with my sex and i have got a large penis. Am so happy, thanks to Dr sabo I also learn that Dr sabo also help with Breast Enlargement Hips and Bums Enlargement etc.. If you are in any situation with a little Penis, weak ejaculation, small breast_hips_bums do get to Dr sabo now for help on his email via (saboherbalmedicine@gmail.com) or call his mobile line +2348074412569 Thanks and may God bless You.

Posted by: FELIX LOGAN on 10/19/2019 2:54:14 AM
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Posted by: Bruce Roland on 10/14/2019 6:15:55 PM
my name is Bruce Roland, I was heartbroken because i had very small penis, not nice to satisfy a woman, i had so many relationship called off because of my situation, i have used so many product which i found on line but none could offer me the help i searched for. i saw some few comments about this specialist called Dr Moses and decided to email him dr.mosesherbalisthome@gmail.com so I decided to give his herbal product a try. i emailed him and he got back to me, he gave me some comforting words with his herbal pills for Penis Enlargement, Within 3 week of it, i began to feel the enlargement of my penis, " and now it just 4 weeks of using his products my penis is about 9 inches longer and i so happy contact DR Moses now his Whatsapp number+2348156768667.

Posted by: Relanes Ihab on 10/14/2019 5:18:24 PM
Hello viewers around the Globe, I was despondent because i had a very small penis, about 2.5 inches soft and 4 inches hard not nice enough to satisfy a woman, i have been in so many relationship, but cut off because of my situation, i have used so many product which doctors prescribe for me, but none could offer me the help i searched for. i saw some few comments on the internet about this specialist called Dr, OLHIA and i decided to contact him on his {oliha.miraclemedicine@gmail.com} so I decided to give his herbal product a try. i emailed him and he got back to me, he gave me some comforting words with his herbal pills for Penis Enlargement, Within 3 week of it, i began to feel the enlargement of my penis, " and now it just 4 weeks of using his products my penis is about 9 inches longer, and i had to settle out with my Ex girlfriend Ella, i was surprised when she said that she is satisfied with my sex and i have got a large penis. Am so happy, thanks to Dr OLIHA I also learn that Dr OLIHA also help with Breast Enlargement Hips and Bums Enlargement etc.. If you are in any situation with a little Penis, weak ejaculation, small breast_hips_bums do get to Dr OLIHA now for help on his email {oliha.miraclemedicine@gmail.com} or whats app him number: +2349038382931

Posted by: Bruce Roland on 10/14/2019 7:03:46 AM
Hello viewers around the Globe, I was despondent because i had a very small penis, about 2.5 inches soft and 4 inches hard not nice enough to satisfy a woman, i have been in so many relationship, but cut off because of my situation, i have used so many product which doctors for me, but none could offer me the help i searched for. i saw some few comments on the INTERNET about this specialist called Dr,moses and decided to contact him on his email: Dr.mosesherbalisthome@gmail.com) so I decided to give his herbal product a try. i emailed him and he got back to me, he gave me some comforting words with his herbal pills for Penis Enlargement, Within 3 week of it, i began to feel the enlargement was surprised when she said that she is satisfied with my sex and i have got a large penis. Am so happy, thanks to Dr Moses I also learn that Dr Moses also help with Breast Enlargement Hips and Bums Enlargement etc.. If you are in any situation with a little Penis, weak ejaculation, small breast_hips_bums do get to Dr Moses now for help on his email (Dr.mosesherbalisthome@gmail.com) or add him on whatsapp line +2348156768667

Posted by: Micheal Jovita on 10/12/2019 2:06:36 AM
I got married 2 years ago and it just seemed that there was no excitement in my sex life. My dysfunction to perform to the best of my abilities in bed made it harder for my wife and me to have a good time during sex. And i was having the feelings that she may decide to get a divorce one day. I knew something had to be done in order to improve my sex life and to save my marriage because my marriage was already falling apart, so when i was on my Facebook page i came across a story of how Dr Aziba helped him enlarged his penis to 9ins better. so i Immediately copied the Email address of the Dr and explained to him my problem,he gave me some simple instruction which i did easily and Today i am the happiest man on Earth, All Thanks to Dr Aziba for saving my marriage and making me a real man today.You can as well reach the Dr below for help on your problem, for he has the solution to all... Email: PRIESTAZIBASOLUTIONCENTER@GMAIL.COM WhatsAPP DR :+2348100368288

Posted by: Micheal Jovita on 10/12/2019 2:06:34 AM
I got married 2 years ago and it just seemed that there was no excitement in my sex life. My dysfunction to perform to the best of my abilities in bed made it harder for my wife and me to have a good time during sex. And i was having the feelings that she may decide to get a divorce one day. I knew something had to be done in order to improve my sex life and to save my marriage because my marriage was already falling apart, so when i was on my Facebook page i came across a story of how Dr Aziba helped him enlarged his penis to 9ins better. so i Immediately copied the Email address of the Dr and explained to him my problem,he gave me some simple instruction which i did easily and Today i am the happiest man on Earth, All Thanks to Dr Aziba for saving my marriage and making me a real man today.You can as well reach the Dr below for help on your problem, for he has the solution to all... Email: PRIESTAZIBASOLUTIONCENTER@GMAIL.COM WhatsAPP DR :+2348100368288

Posted by: MORGAN on 10/11/2019 9:09:07 PM
this is real take it serious, who will believe that a herb can cure ten years HIV in my body, i never believe that this will work i have spend a lot when getting drugs from the hospital to keep me healthy, what i was waiting for is death because i was broke, one day i hard about this great man who is well know of HIV and cancer cure, i decided to email him, unknowingly to me that this will be the end of the HIV aids in my body, he prepare the herb for me, and give me instruction on how to take it, at the end of the two week, he told me to go to the hospital for a check up, and i went, surprisingly after the test the doctor confirm me negative, i thought it was a joke, i went to other hospital was also negative, then i took my friend who was also HIV positive to the Dr voodoo after the treatment she was also confirm negative . He also have the herb to cure cancer please i want every one with this virus to be free, that is why am dropping his email address, voodoospelltemple66@gmail.com i want you to email him he is a great man. the government is also interested in this Dr voodoo thank you for saving my life, and I promise I will always testify for your good work you can also add him on whatsApp +2348140120719

Posted by: celina jolly on 10/11/2019 9:07:51 PM
I was cured of HIV with the used of natural herbs. My name is celina jolly and am from US. I love herbs so much. Most times, injection and drugs are just a waste of time. I was cured 8months ago, i suffered from HIV for 13yrs but with the help of Dr. voodoo herbal medicine, i was cured within few weeks of drinking the herbs he sent to me through courier delivery service. This same doctor also cured my Aunty from herpes, as soon as i heard she had herpes, i quickly refer her to Dr. voodoo and she was cured too after drinking his herbs.I have referred more than 15 persons to Dr. voodoo and they were all cured from their various illness. Have you taken herbs before?. You have spent so much money on drugs,injections,surgeries etc and yet you have no good result to show for it. Contact Dr. voodoo now, he is a herbalist doctor, i assured you of a cure if you drink his natural herbs. Dr. voodoo have herbs that cures HIV, Herpes, diabetics, asthma, hepatitis, HBP, STD, cancer, chronic, etc. Contact Dr voodoo through his Email address on: voodoospelltemple66@gmail.com or WHATSAP/CALL him on +2348140120719 Please share the good news to other people once you are cured

Posted by: ALEX on 10/11/2019 6:54:57 AM
Hello viewers around the Globe, i had a very small penis, about 2.5 inches soft and 4 inches hard not nice enough to satisfy a woman, i have been in so many relationship, but cut off because of my situation, i have used so many product which doctors prescribe for me, but none could offer me the help i searched for. i saw some few comments on the internet about this specialist called Dr, OSAGIE and i decided to contact him on his website i saw on the internet Email: his email: (drosagiesolutiontemple@gmail.com I decided to give his herbal product a try. i emailed him and he got back to me, he gave me some comforting words with his herbal medicine for Penis Enlargement, Within 2 week of it, i began to feel the enlargement of my penis, and now it just 4 weeks of using his products my penis is about 8 inches longer, and i had to settle out with my Ex wife Ella, i was surprised when she said that she is satisfied with my sex and i have got a large penis. Am so happy, thanks to Dr OSAGIE I also learn that Dr OSAGIE a weak ejaculation, small breast_hips_bums Email: his email: (drosagiesolutiontemple@gmail.com OR DROSAGIESOULTIONTEMPLE@YAHOO.COM ) or His facebook pages https://www.facebook.com/Drosagie/ Whatsappnumber +2347030465649 THANK YOU MY DR

Posted by: DR AZIBA on 10/4/2019 8:40:22 AM
Herbal Penis Enlargement product is 100% guarantee to Enlarge and get a better ERECTION , the reason why most people are finding it difficult to enlarge Penis is because they believe on medical report, drugs and medical treatment which is not helpful for Penis Enlargement . Natural roots/herbs are the best remedy which can easily Enlarge your Penis permanently. Contact Dr Aziba via Email : PRIESTAZIBASOLUTIONCENTER@GMAIL.COM or via WhatsApp : +2348100368288 for Natural root and herbal remedies put together to help you get Enlarge and Erect healthy. Thank you.

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Posted by: jack mark on 9/19/2019 11:11:19 AM
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Posted by: gladness on 9/15/2019 7:50:24 PM
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I would like to let all know that the size of your Penis really matters in your relationship or marriage. I got married to my wife about 1 month after we met on a photo studio, we lived happily for the first 3 months of our marriage until i and my wife started having quarrels at home because i couldn't satisfy her on bed with my little penis. Actually my penis was very small, it measured about 4.5 inch long on erection and i am 39 years old. My wife said it was forbidden by the women of this world. My wife started sleeping with other men outside. Sometimes i will return from work without finding my wife at home and whenever i call or ask her where she was, she will always snub at me and sometimes just tell me to go get a larger dick. All this continued for a long time and it hurt me so much that i was at the edge of breaking up on the marriage till when i read about a doctor called DR.OMOHAN. online. I never thought i could smile and be in a happy marriage again if not for the help of DR.OMOHAN. I got the doctors Emails:(dromohanherbalmedicine@gmail.com ) on the internet and i emailed him, and he got back to me with some encouraging words, he got me some herbs cream which i use for just 8 days and i began to feel the enlargement of my penis, and without surgery. This went on for a little period of about 10 days and to my surprise my wife keeps screaming that she love my big dick now. Now my wife no longer cheat on me, and my penis is now about 10.5 inches long on erection and off course very large round. And now my wife uses breasts, hips and bums enlargement. I and my wife are very happy for the help rendered to me by DR.OMOHAN , and i want to say a big thanks to Doctor for the help. You can contact the Doctor now on his Email:( dromohanherbalmedicine@gmail.com ) Am thankful to the doctor for helping me. his whataspp number +2348164816038 DOCTOR OMOHAN CAN AS WELL HELP THE FOLLOWING PROBLEMS 1. HIV/AIDS SPELL 2. HERPES SPELL 3. CANCER SPELL 4 IF YOU WANT YOUR EX LOVER BACK SPELL 5 IF YOU NEED A BABY SPELLhim to solve 6 LOW SPERM COUNT SPELL get all your problem solve. No problem is too big for him to solve.

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Posted by: johnaustin1100 on 1/16/2019 8:27:43 PM
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How to calculating the shrinkage, after extrusion of dimension, inne dia and outer dia.

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Posted by: Kek G on 12/13/2016 9:05:27 PM
Could someone explain the difference between burring hole and tapping hole? I was told burr hole is also known as extruded hole while tap hole is a punched hole. Is that correct?

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Posted by: armano benitez on 12/13/2015 11:28:35 AM
some body has a better way to do extrusion crenly I change the process to this prehole coining, preform to releae some material tension and final etruson that means 4 steps to do the right extrusion. it is so disgusting when QUALITY do not approve the run because extrution with bad shape, sepcifcation and you need put down your die.

Posted by: armando benitez on 12/13/2015 11:23:12 AM
A good article n how to make the right extrusion on sheet metal. as you know extrusion are the most problematic items to get approval right there on the puch press and few parts has more than 5 extrusion hard to keep them perfect and wihout breaks/ fissure on the crown

 

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