9:05 a.m.

Sensors for Die Protection

Die Protection Theory

• What is Die Protection and how does it work?
• How to properly select the ideal logic sensor type (green, red, yellow) for any application.
• Die protection tips without losing productivity.

• When to use and when not to use Electromechanical Sensors.
• Electronic Sensors – Which types can you use; Which types should be avoided?
• Learn how to install sensors for greater reliability and long life.
• Case studies, application diagrams/photos of each sensor and application.
• A four-step fail-safe process to choose the location of the misfeed sensor.
• How to use proximity, photoelectric and fiber optic sensors.

• How to select a sensor that will last in stamping presses.
• The reason for failure of most sensors and how to avoid it.
• Find which die wiring scheme is best for you.
• Bench testing – Why you need it and how to do it.

10:30 a.m.

Servo-Press Optimization

Servo press scientist David Diaz, from Nidec Press & Automation, notes that a large number of servo mechanical presses in the industry are underutilized. His talk will identify common bottlenecks and explore new strategies to maximize servo press efficiency.

“Whether aiming to increase throughput, reduce setup times or enhance product quality,” Diaz says, “this presentation offers actionable insights tailored to boost manufacturing capabilities.”

9:05 a.m.

Coil-Line Maintenance

In today’s fast-paced manufacturing industry, equipment reliability is essential for maintaining productivity and minimizing costly downtime. This webinar explores the benefits of preventive maintenance over reactive repairs, offering strategies to enhance machine performance and longevity.

We begin by addressing the critical question: “Maintain or Repair?” Unscheduled breakdowns can disrupt operations, increase costs, and compromise safety. In contrast, preventive maintenance reduces unexpected failures, improves efficiency, and ensures a safer work environment.

A key focus is maintenance planning and record-keeping. Proper documentation—whether in notebooks, spreadsheets, or databases—helps identify patterns, anticipate failures, and streamline maintenance efforts. We also explore predictive maintenance, which integrates manufacturer guidelines, historical data, and operator observations to optimize schedules.

The webinar covers essential maintenance areas, including lubrication, power transmission, mechanical assembly, and working surfaces. Proper lubrication reduces wear in bearings, gears, and chains, while power transmission maintenance ensures optimal torque transmission and alignment. Mechanical assembly checks prevent vibration-related issues, and surface maintenance minimizes slippage and material handling problems.

We also highlight coil reel and uncoiler maintenance, focusing on material tension control, brake performance, and hydraulic system upkeep. Additionally, electrical system maintenance is crucial for preventing failures in motor connections, drive amplifiers, and fluid ingress points.

Finally, we outline best practices for an effective maintenance strategy, including:

• Regular maintenance scheduling to prevent failures
• Detailed record-keeping to track performance trends
• Operator training to recognize and report issues
• Proactive problem-solving to minimize downtime
• Manufacturer consultations for expert guidance

9:05 a.m.

The Science of Stamping—n-Value, Stress/Stain, Springback Compensation and More

Formability and Process Control
The stamping process is complex; to achieve process control, we need to understand the inputs to predict the outputs. In this session we will review key mechanical properties of materials and how those can impact the outputs.

10:30 a.m.

Transfer Die Design and Development

Miguel Mendez will discuss:

• General aspects about the transfer process, key aspects of the process to take into consideration to ensure that the part to be stamped is suitable for this process
• Transfer die configuration and some of the key features for success
• Steps of die design and development
• Basic transfer troubleshooting, some general issues and a basic guide of how yp address transfer dies issues.

Miguel will walk through the analysis and understanding of design intent of the part , and how the die will meet and deliver those requirements, taking in consideration to create a robust concept and decreasing the amount of tweaking and modifications during production.

9:05 a.m.

The Basics of Tool-Steel and Die-Coating Selection

Tool-Grade Steels: Definition, industrial applications, and their significance in stamping and die processes. A detailed analysis of the different types of steel, their properties, and key differences that affect tooling performance and durability.

Coatings: Classification of coatings used in stamping tools, their purpose, characteristics, and advantages. The discussion will cover how these treatments enhance wear resistance, reduce friction, and extend the lifespan of components.

10:30 a.m.

Press Maintenance

On the subject of press maintenance, Guillermo Vera, service manager for Komatsu Industries in Mexico, will address these and other topics:

• Main press components
• How to measure parallels, perpendicularity, and clearances in the gibs
• Gib settings
• Clearances on all moving parts
• Clutch and brake systems
• Counterbalance system
• Overload protection
• Hydraulic and pneumatic systems
• Maintenance programs, including maintenance of automation and peripheral equipment.