Tuesday, Sept. 16

 PMA Members Staff the ICOSPA Congress Special Project Committee
Committee Chairman
Bruce Walker, Walker Mfg. (also ICOSPA president through 2009)

Subcommittee Chairs
P.J. Thompson, Trans-Matic Mfg. Co.
Dennis Keat, The Su-Dan Corp.
Nels Leutwiler, Parkview Metal Products
Jim Zawacki, GR Spring & Stamping

A World Market of Metalforming—Products, Devices and Beyond

• Gary Convis, consultant and senior executive advisor/TEMA (Toyota Motor Engineering & Manufacturing North America, Inc.), and former president of Toyota Motor Manufacturing, Kentucky, Inc. (TMMK)

• Fred Keller, chairman/CEO, Cascade Engineering

Gary Convis spent much of his early career at Ford Motor Co. where he worked in manufacturing, engineering and quality control. In 1984, he joined New United Motor Manufacturing, Inc., and became its executive vice president in 1997. He joined TMMK in 2000 as executive vice president and became its president in 2001.

Cascade Engineering provides plastic components for the automotive, industrial and solid-waste industries. Under Fred Keller’s leadership, Cascade has grown from a small injection-molding company with six employees into a complex manufacturing organization with 1200 employees and 13 facilities worldwide. In 2004, Keller was named to the U.S. Department of Commerce Manufacturing Council.

Wednesday, Sept. 17

Innovation in Metalforming—A Look at Those Leading the 

• James Hackett, chairman/CEO of Steelcase Corp., and author of the article, Preparing for the Perfect Product Launch, published in the Harvard Business Review in April, 2007

• John Kennedy, chairman/CEO of Autocam Corp.

James Hackett was awarded the Design Leadership Award 2006 at the annual Business of Design Week ceremonies hosted by the Hong Kong Design Centre. The annual design award is presented to a design leader in the international business community in recognition of contributions to developing and applying design in an organization, leading to outstanding business performance

Autocam manufactures precision automotive parts, as well as computer components and medical devices, at its home base near Grand Rapids, MI, and in several other locations (15 in all) in the United States as well as in Brazil, China and France. It’s been headed by John Kennedy since he acquired the firm from Autodie, Inc. in a leveraged buyout in 1988.

Enlightening Plant Tours Promised

After lunch on Monday and Tuesday of the congress, attendees will board buses to tour worldclass local manufacturing companies. Each participant will be able to select four plant tours (two each day) from the eight offered.

Monday, Sept. 15

Trans-Matic (http://www.trans-matic.com/) —a $70 million company specializing in deep-drawn and progressive-die stampings, and value-added assembly, with a 175,000-sq.-ft plant in nearby Holland, MI, as well as plants in North Carolina, Arizona and China. 

Haworth, Inc. (http://www.haworth.com/) —an office-furniture manufacturer headquartered in Holland, MI, with plants in Allegan, Big Rapids and Douglas, MI, and in Calgary, Canada.

Grand Haven Stamped Products (http://www.ghsp.com/)—a $150 million automotive supplier with manufacturing plants in Grand Haven, Hart, and Troy, MI, and in Shanghai, China. The 20,000-sq.-ft. Grand Haven facility performs stamping, robotic welding, CNC bending and complex assembly operations. Stamping is accomplished via a range of presses from 60 to 550 tons, including line dies, progressive dies and transfer presses. Capabilities include deep-draw stamping to 114 mm and forming and trimming from 0.20 to 9.50 mm in thickness. During the 1970s, GHSP pioneered a stamping process called clinching for mechanical bonding.

Shape Corp. (http://www.shapecorp.com/) —reportedly the largest U.S. rollforming company, its world headquarters are in Grand Haven, and the firm also has plants in Novi, MI, Mexico and Japan.

Tuesday, Sept. 16
All Four are in Grand Rapids

GR Spring & Stamping (http://www.grs-s.com/)—a metalformer (progressive and transfer stamping, slideforming and assembly) that operates four plants in Grand Rapids, as well as a plant in Kentucky and a joint venture in Mexico, with $70 million in sales. Last August, GR Spring & Stamping announced the expansion of its manufacturing facilities in Grand Rapids. And, last May the firm announced plans to accelerate its in-die automation program to include press sizes to 1000 tons. 

Irwin Seating Co. (www.irwin seating.com)—a 650,000-sq.-ft. plant that performs stamping, welding, and final seat assembly. Irwin, which makes seats for theatres, stadiums, lecture halls, etc., also operates a facility in Illinois, and has facilities in Malaysia, China and Brazil. 

Pridgeon & Clay (www.pridgeonandclay.com)—a state-of-the-art metal-stamping company that employs more than 70 presses from 40 to 1500 tons that can stamp parts to 16 mm thick at speeds to 48 strokes/min. It customizes its own coil-feed systems so that it can quickly convert transfer presses to accommodate coils or blanks. In addition to its Grand Rapids plant, Pridgeon & Clay operates plants in Franklin, IN, and Apostag, Hungary.

Steelcase, Inc. (http://www.steelcase.com/) —a global manufacturer of office partitions and furniture, Grand Rapids hosts five of the firm’s plants and its global headquarters, as well as the Steelcase corporate development center.

More in Store

In addition to the six keynote presentations and eight plant tours, also on the week’s agenda are panel discussions, individual presentations from each ICOSPA member-country delegation and a special networking reception for next-generation leaders from each participating country. More than 400 attendees are expected to attend the ICOSPA 2008 Congress, from some 10 countries. 

To learn more about this important international metalforming event, log on to www.ICOSPA.com/2008, or contact PMA at 216/901-8800. MF

Industry-Related Terms: Bending, CNC, Form, Forming, Scale, Thickness, Transfer
View Glossary of Metalforming Terms

Technologies: Management

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