Hybrid Process Improved by Using Referencing to Orient Preform with AM Build

August 5, 2020

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Hybrid Process Improved by Using Referencing to Orient Preform with AM Build
Parts with features demanding large quantities of material, as well as parts necessitating excessive additive manufacturing (AM) build supports, are good candidates for hybrid manufacturing. Manufacturers can efficiently and economically produce such parts by pre-machining a preform and then using AM in areas where the technology proves most beneficial.

This type of hybrid process must start with the preform fixed on the build platform before it is referenced, to align the preform and the intended printed section. But referencing can be especially challenging. To solve the referencing challenge, GF Machining Solutions and 3D Systems have developed a software solution that leverages the melt-pool monitoring hardware available on GF Machining Solutions' and 3D Systems’ DMP series of metal-AM machines. The in-process monitoring system also serves another purpose: scanning preforms to identify pre-machined locating holes in the part’s surface.


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TRUMPF TruPrint 5000—Maximize Productivity
Maximize your productivity for 3D printed parts! With features including the 500°C preheating and three 500-watt lasers working simultaneously, you can produce top quality components, even for demanding industrial applications.




Provide Input for PostProcess Technologies’ Survey on AM Post-Printing Trends
PostProcess Technologies Inc. has launched its second annual Additive Manufacturing Post-Printing Industry Trends Survey, and seeks participation through August 7. Companies familiar with AM post-processing are invited to answer survey questions, and will receive early access to the finished report, which is scheduled for an early-September release. Also, respondents will be entered into a drawing to win one of five Apple watches.


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Sponsored
High-Performance Vacuum Debind and Sintering Furnaces
Centorr Vacuum Industries is a manufacturer of high performance vacuum debind and sintering furnaces for the 3D Additive Manufacturing furnace market, as well as units for Metal and Ceramic Injection Molding. Available with either metal or graphite hot zones, these units can process all of the most common metals including Fe-Ni, 316-L, 17-4PH, and Inconel powders and feedstocks as well as a variety of other materials including titanium, tungsten carbide, tool steels, and superalloys. The new Sintervac AM™ operates at pressures of 0-15 torr as well as positive pressures of argon, nitrogen, or forming gas for increased flexibility of processing binder-jetted parts, while the Workhorse AM™ is used for the heat treat, annealing, and tempering of laser-sintered parts. For more information, contact the sales department at 603-595-7233, sales@centorr.com or www.centorr.com.




Progress Reported on LPBF Project to Validate Automotive Steel, Digitize Process Chain
Following creation of a consortium in 2019 to address limitations, including automation and its high associated costs, in laser powder-bed fusion (LPBF) AM, progress has been reported. This includes GKN Powder Metallurgy (GKN PM) working to validate use of DP 600 automotive steel on a newly acquired EOS M300-4 quad-laser system installed at GKN PM’s Bonn, Germany, facility. The consortium of 12 partners from across the AM, automotive, research and industrial sectors launched the Industrialization and Digitalization of Additive Manufacturing (IDAM) project to assist LPBF adoption for industrial, serial production in industries such as automotive.

The goal of IDAM includes using the pilot line at GKN PM’s factory in Bonn, and another at BMW Group’s facility in Munich, to demonstrate a digitalized and IoT-driven production line for 3D printing of automotive components. “We are now halfway through the IDAM roadmap,” says Sebastian Blümer, technology manager of laser AM at GKN Powder Metallurgy, offering an update. “Currently, we are checking the concepts of the pilot-line modules. We are preparing to receive the remaining modules by the beginning of 2021.”

Industry News
Database of AM Machines and Materials Added to Multiphysics-Simulation Platform
Apply for Free Additive Flow Optimization-Software Beta Program
Sintavia Adds Arcam AM Machine, Bringing Company Metal-Machine Total to 19
AMUG 2020 Dino Awards Recognize 10 for AM Expertise and Service
SLM Solutions, Honeywell Team to Qualify Al Alloy for Thick-Walled Parts


Spring 2020
In This Issue
AM Material Development—Full Speed Ahead
The availability of powders and other source materials for additive manufacturing has risen dramatically, with more in the pipeline. Here's a look at recent developments in the AM-material pipeline.

Diffusion Bonding Builds Complex Metal Parts with Internal Passageways
Machine shops can leverage the capabilities of 3D metal printing to create complex parts by using diffusion bonding to join thin sheets of similar or dissimilar metal alloys. Applications for the process, called laminated-object manufacturing, include conformal cooling and heat exchangers.




Coming in 3DMP's Summer 2020 Issue
  • Building a Business Case for AM at Enerpac
  • 3D Metal Printing—New Machines on the Market
  • Case Studies: 3D Metal Printing in Action
  • Mastering Workflow for Part Qualification
  • Direct Part Printing Is the Future, Advanced Automotive Tooling Is the Now

Industry-Related Terms: Alloys, Case, Drawing, Forming, Hardware, LASER, Tempering, 3D printing, Additive manufacturing, Heat treat, Post-processing, Sintering
View Glossary of Metalforming Terms

Technologies:

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