Page 92 - MetalForming October 2014

Welding Systems
using a system designed to be “plug and play,” when com- pared to taking hours or days to make unmatched compo- nents work together. Once running, welding
systems are designed, in many cases, to offer
synergic one-knob control using a simpli- fied interface design.
When the welding-system components are specif- ically matched to work together, arc performance also can be maximized through advanced processes or features. These performance benefits can be especially impor- tant during robotic welding. Features and functions can be lost in these applications—often with significant financial consequences—if, for example, the wire feed- er and the power source are not
communicating properly with the
robot control. Robotic-welding sys-
tems also are built to incor-
porate certain safety
standards that can
make them a safer option
than robotic systems that are put
together piecemeal.
To ensure all of the pieces of a robotic-welding system work optimally together, be sure to work with a reputable sys- tems integrator who fully understands the system compo- nents.
We’re Your Specialist
in Specialty Metals
SHEET | COIL | STRIP | PLATE | NEAR NET SHAPES STAINLESS STEEL
1
Manufacturers offer welding systems designed for specific applications, such as pipe welding or robotic welding, or for use with certain base materials such as alu-
minum (shown here). Among the
biggest benefits offered by using a matched welding system: ease of setup.
Key Considerations for Matching Components
In situations where companies or welding operators want or need to match off-the-shelf components rather than buying a complete weld-
ing system, there are a few tips to keep in mind. First, it’s always a good idea to con- sult a trusted distributor or equipment manufac- turer when making the
equipment selections.
It’s also important to consider the vari- ous types of wire feeders available and choose
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718 X750 Alloy X
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20 A286 263 330 C-276 400
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welders, AC seam welders, pulsation AC/DC welders, and inverter welders. Plus, not only does it save the last 800 welds, you can easily print out the results for quality assurance.
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90 MetalForming/October 2014
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