Page 44 - MetalForming Magazine September 2022

Fig. 2—Yield strength at 0.5-percent extension under load, determined by a vertical line offset from the origin by 0.5-percent strain.
silicon replace an existing matrix atom. Either interstitial or substitutional alloying elements strain the atomic lattice, which is why alloys are stronger than the element upon which they are based.
Imperfections exist in real-world crystal structures; more than a billion trillion atoms exist within a cubic centimeter of any metal alloy. These imperfections might take the form of vacancies in the structure, called dislocations. Metal motion requires that these disloca- tions be able to move. Under sufficient external force, atoms on one side of the dislocation jump to the other side, causing the line of missing atoms to move through the sheet. This is analogous to moving a carpet more easily by propagating a ripple from one end down its length, rather than just tugging from the opposite edge.
The alloying elements that strain the lattice migrate by diffusion to the dislocation vacancy sites, as these areas have more room to accommodate the alloying elements. With the alloying element now occupying, or pinning, the dislocation, atoms need greater force to move from one side of the dislocation to the other. Visualized on the stress-strain curve, load increases with little corresponding deformation. After atoms tra- verse the gap, the metal continues to move at the lower force requirement, meaning that deformation increases with little corresponding increases in load. This occurs until encountering another pinned dislocation, again needing a higher force to overcome it.
Returning to the carpet example, the pinned dislo- cations act like carpet tacks. Propagating the ripple requires higher force to pop out the tack, but once it is out, the ripple moves freely and easily until encountering the next set of tacks.
The repeated locking and unlocking of dislocations by the alloying atoms creates a visually apparent surface distortion called Lüders lines, which continue at approx- imately a constant stress until the entire sample has yielded. The total strain affected by this type of defor- mation is the YPE. In addition to being visually unde- sirable, fluting during bending is one example of the negative effects on panel quality associated with YPE.
Temper rolling, or similar operations at the steel mill, suppresses YPE by creating additional dislocation sites free of migrated alloying elements. Greater reductions are more effective, but steel mills balance this benefit against the associated work hardening and decreased ductility
caused by the rolling.
Steelmakers produce formable deep drawing steels free
of aging by using an ultralow carbon chemistry—typically less than 0.003-percent C—achievable with vacuum degassing. Also critical are low-nitrogen practices. Using titanium, niobium or vanadium to tie up any remaining carbon and nitrogen in solution produces a stabilized vac- uum-degassed interstitial-free steel, eliminating the possi- bility of YPE and Lüders lines. MF
Metal Matters
Tensile Strength (TS or Rm)
Yield Strength (YS or Rt0.5)
0.5%
Engineering Strain (%)
Upper Yield Strength
Lower Yield Strength
Engineering Strain (%)
YPE Yield-Point Elongation
Fig. 3—Discontinuous yielding results in Lüders bands and yield-point elongation.
Elements such as iron and aluminum have a regular and repeating crystal structure similar to a 3D arrangement of stacked ball bearings. The atoms contact their neighbors above, below and on the sides, but small gaps called inter- stices exist where there is no contact between the round atoms. Steel and aluminum alloys have other elements added. Depending on their relative size, these alloying ele- ments either fit into the interstitial gaps within the iron or aluminum matrix, or substitute into the matrix and replace an iron or aluminum atom. Small elements such as carbon or nitrogen fit into the gaps in the element matrix, while larger alloying atoms such as manganese, magnesium and
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Engineering Stress (ksi or MPa) Engineering Stress (ksi or MPa)