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August 10, 2016

Wednesday, August 10, 2016
 
MetalForming Xtra Newsletter
August 10, 2016
MetalForming
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Top Issues Facing Automotive Suppliers  
The automotive-industry team at Foley & Lardner LLP has published a 30-page white paper that examines what the litigation, enforcement and regulatory landscape looks like in 2016. Inside, you will learn about the latest in:
  • Managing force majeure events, warranty and recall exposure, volume fluctuations, and international dispute resolution;
  • Dealing with financially strained customers and suppliers;
  • Mitigating labor and management issues, including contractor classification and paid sick leave; and
  • Reducing compliance risk related to vehicle safety and reporting, exploring autonomous and crash-avoidance technologies, and reviewing regulatory developments related to vehicular cybersecurity measures.

Download the white paper here.

Sponsors
Introducing Universal Robots+

Universal Robots+ is an online showroom, featuring a wide selection of end-effectors, software and accessories designed to work flawlessly with UR robots. Hit the ground running when creating your robot application with a guarantee that all products are verified to work optimally with UR robots. Visit our IMTS booth #6865.
Improve Die design Productivity Through Digitalization & Automation

In this webinar we will discuss and demonstrate how NX™ Progressive Die Wizard software transforms the tooling development process with advanced automation. Knowledge-driven applications for tooling design and manufacturing. This level of knowledge driven automation improves overall productivity, accelerates the process, reduces waste and cost and improves quality.
Moves So Much Air, EXAIR Patented It!

EXAIR Air Amplifiers are a simple, low cost way to move air, smoke, fumes and light materials. Using a small amount of compressed air as their power source, Air Amplifiers pull in large volumes of surrounding air to produce high-volume, high-velocity outlet flows.
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> Bombardier Aerospace Approves Fuchs Metalworking Coolant
> Two Servo-Press Lines from Schuler to Mercedes-Benz
> Alro Steel Adds Tube-Cutoff System
> Aro Metal Stamping Certified as WBE
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Pitcher Insurance Offers Safety White Paper Complimentary to Our Readers
Safety training can have a dramatic impact on the success of your effort to reduce work related injuries. Is your Safety Training Program in line with the White Paper's recommendations?
Logopress3 Die Design Software 3 Minute Overview
LOGOPRESS Corp., the developer of SolidWorks-based Logopress3 which is sold in 30 countries around the world, has spent 100% of their 27 years in business exclusively developing die design software and related flattening software. Whether your need is flattening complex shaped parts, doing strip layouts for quoting or doing fully animated 3D die designs with 2D drawings, Logopress3 has a solution. Click here to watch an overview video.
Start Planning for Manufacturing Day
Coming up quickly is the fifth annual edition of Manufacturing Day, October 7, 2016, meant to inspire the next generation of manufacturers. Hundreds of industry-leading organizations will do their part to promote careers in manufacturing to students, community leaders and others. For ideas on how your company can participate, visit the Manufacturing Day website.
You Ought To Know...
> New: Technology Roadmap for Ensuring Steel's Role in Automotive Lightweighting  
The Steel Market Development Institute (SMDI) has released its 2016 Steel Industry Technology Roadmap for Automotive, providing a look at the long-term technology needs to support the growing use of advanced high-strength steels (AHSS). The roadmap addresses, among other topics, optimized design, fuel economy, strength and durability, and environmental performance. Of great interest to metalformers and other manufacturers supplying the automotive industry are the technology gaps and challenges identified in the roadmap related to the application of AHSS. Primary strategic areas addressed include CAE modeling and simulation, and forming, tooling and welding technologies.

MetalForming met with a team from SMDI at the CAR MBS (Center for Automotive Research Management Briefing Seminars) in Traverse City, MI, last week to discuss the new roadmap. Says Jody Hall, SMDI vice president, automotive market:

"This is the third generation of the roadmap, developed to ensure that the OEMs and suppliers can effectively use AHSS materials. Use of these steels has grown at a rate 20-percent greater than expected back in 2010-2011, much of which is being stamped and welded by suppliers. With the roadmap, we've identified some of the areas where further development is needed to ensure seamless integration of these steels into production. One of the key areas we addressed in this edition of the roadmap relates to CAE, identifying where the codes are weak and where they need further development.

"There are more than 200 steel grades used in the automotive industry today," Hall continues. "We expect the roadmap to open up a dialogue within the industry that can help identify other areas we should focus on for additional development."

Specific stamping-technology gaps identified in the roadmap include accurate material data; validated forming-simulation techniques; springback prediction and control; and updated pierce and trim techniques. Hot-stamping, hydroforming and rollforming processes also are covered, as are tooling technologies including lubrication, die surface treatment and die materials.

Download the roadmap here.


Sponsors
Hundreds of Women in Manufacturing are Headed to Nashville for Annual SUMMIT Conference

Held this year in Nashville, TN, on September 19–21, 2016, the WiM SUMMIT is an annual conference tailored specifically for women who have chosen a career in the manufacturing industry. This networking and educational event features manufacturing plant tours, professional development tracks, keynote presentations and numerous networking opportunities. For additional event details and to register, visit www.womeninmanufacturing.org/summit2016/home
Make it Metal and Win!
Ever have an idea pop into your head about what you would make with a 3D metal printer? Maybe you want to make a championship ring for your team or the beer tap of your dreams, anything you can think of we want to know! One lucky person will be selected, by us, to win a $100 Amazon Gift Card! Enter today!


In This Issue:

> Large Mill Means Victory in Machining Large Progressive Dies
A heavy-duty double-column bridge mill and its 90-tool automatic changer allows this Minnesota tool builder to keep machining inhouse, giving it control over process quality and lead time.

> Big Data Pays Off Big for Illinois Fabricator
World-class on-time-delivery and quality numbers are directly related to an evolving computerized value-chain system that can automatically process as many as 5000 customer-demand changes daily across 6000 part numbers, and adjust schedules and supplier deliveries to match.
What's Trending?
September
> Quick Die Change
> Hydraulic Presses
> Sheetmetal Forming
October
> FABTECH Show Extravaganza
> Die Design/Development
> Welding Technology
November
> Press Controls
> Mechanical Presses
> Waterjet Cutting
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MetalForming Jobs
Certified Welder (MD) / Exelon Corporation
Manufacturing Engineer - Tooling (WI) / Sub-Zero Group Inc
Plant Manager (IA) / POET
Progressive Tool & Die Maker (CT) / Bridgeport Fittings
General Superintendent - Sheet Metal (NC) / Bernhard MCC, LLC.
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See also: Universal Robots, Siemens Industry, Inc., Exair Corp, Pitcher Insurance Agency, Inc., Accurate Die Design Software, Inc., LOGOPRESS

 

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